Composite Expedition RV Box Panels

Strength and durability
Lightweight
Insulation and moisture resistance
Waterproof
Resistance to temperature differences
Fireproof performance
High-performance load-bearing
Seismic resistance.
More than 10 years of service life

The performance requirements of the expedition RV box are very high, because it needs to provide a safe, comfortable and efficient living experience in extreme environments. It is designed and manufactured to enable it to cope with various unpredictable environmental challenges while ensuring the high efficiency and long-term durability of the vehicle.

Modular

Enables quick installation and removal

The adventure RV box is composed of multiple composite panels and adopts a modular design, which can be quickly assembled and disassembled. This design not only improves assembly efficiency, but also facilitates transportation and storage. Each panel is precisely processed to ensure that the joints are tight and tight, thereby enhancing the stability and durability of the overall structure. Through this rapid assembly method, manufacturers can flexibly adjust the layout and configuration of the RV box as needed.

Departure Angle Design

Adapt to rough terrain

The departure angle design of an expedition RV box is a critical aspect in ensuring the vehicle can navigate challenging off-road terrain, especially when descending steep slopes or traversing obstacles such as rocks, ditches and uneven ground. By optimizing the departure angle, the rear end of the RV box can be better protected from potential damage caused by obstacles during off-road driving.

Composite Box Panels

The expedition RV box is carefully crafted from FRP (fiberglass reinforced plastic), closed-cell insulation foam, waterproof wood, fireproof layer and high-strength metal composite materials to ensure excellent durability, comfort and safety. FRP materials give the box excellent corrosion resistance and weather resistance, and can withstand the challenges of various harsh environments. Closed-cell insulation foam provides excellent thermal insulation performance, ensuring that the temperature inside the car is maintained at a suitable level, providing a comfortable living experience even in extreme weather conditions. The addition of waterproof wood enhances the structural stability of the box while avoiding corrosion problems caused by humid environments. The design of the fireproof layer improves the safety of the box and effectively reduces the risk of fire. High-strength metal composite materials provide additional impact protection at key parts of the box, ensuring stability and reliability in complex terrain and long-term driving.

Specification

Item	Detail
Dimension	• Width: Max 3.2m. • Length: Max 12m. • Thickness: 50-150mm.
Facing material	• Outer skin: Gel-coat FRP. (Color: RAL series, thickness 0.7-5.0mm). • Inner skin: CFRT. (Thickness 0.7-2.0mm).
Core material	XPS (Extruded Polystyrene) foam. (Density: 35-50kg/m³)
Fireproof layer	GMT (Glass Mat reinforced Thermoplastics). （Thickness: 1.0-5.0mm）
Frame material	Waterproof plywood + Steel profiles.

Serving Global RV Manufacturers

As an expert in RV composite materials, TOPOLOGROUP is committed to providing innovative and high-performance RV material solutions to the global market. With deep technical accumulation and rich industry experience in the field of composite materials, we are able to provide customized materials and components for expedition RV manufacturers to meet the personalized needs of different customers. While fully adopting new materials and technologies, our designers visited many countries around the world, discussed and communicated with customers from different countries, and designed a brand new expedition RV box solution. The design is optimized for off-road use, carefully considering ground clearance, departure angle and weight distribution to ensure safe and easy driving on rugged terrain.

To learn more about our expedition RV box solutions, please contact us.