HPL Honeycomb Panels

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HPL polypropylene honeycomb panels are composite panels that combine the benefits of High-Pressure Laminate (HPL) surfaces with the lightweight, durable, and strong core of polypropylene honeycomb material. These panels are designed to offer a high-performance solution for a variety of applications, combining strength, durability, aesthetic appeal, and ease of use.

Specifications

  • Top Skin: 1.0mm wood grain HDL + 0.7mm CFRT.
  • Core: 80kg/m³ polypropylene honeycomb.
  • Bottom Skin: 0.7mm CFRT.
  • Panel Width: Maximum 2.8m.
  • Panel Length: Maximum 12m.
  • Panel Thickness: 25mm (Customized 10-150mm).


What is HPL?

HPL stands for High-Pressure Laminate. It is a versatile, durable material widely used in various applications, including furniture, flooring, and wall paneling. HPL is produced by bonding layers of resin-impregnated paper and a decorative surface layer under high pressure and temperature. This process creates a highly durable and wear-resistant material with a wide range of aesthetic finishes.

Polypropylene Honeycomb Thermoplastic Sandwich Panels

Polypropylene honeycomb thermoplastic sandwich panels are composite materials different from traditional adhesive honeycomb sandwich panels. They are made of CFRT (continuous fiber reinforced thermoplastic) laminated sheets and polypropylene (PP) honeycomb cores through thermal composite processing. Because the thermoplastic resin permeates each other during the heating process, the surface material and the honeycomb core material are more closely composited and difficult to separate after cooling. This kind of bonding strength cannot be achieved by adhesive alone.

Thermoplastic Polypropylene Honeycomb Panels vs Aluminum Honeycomb Panels

While both thermoplastic polypropylene honeycomb panels and aluminum honeycomb panels offer significant structural and functional benefits, thermoplastic polypropylene panels have specific advantages that make them preferable in certain applications.

CharacteristicThermoplastic Polypropylene Honeycomb PanelsAluminum Honeycomb Panels
WeightLighter due to polypropylene materialHeavier due to aluminum material
Moisture ResistanceHighly resistant to moisture and humidityLess resistant to moisture; prone to corrosion if not treated
Corrosion ResistanceExcellent resistance to chemicals, acids, and alkalisGood corrosion resistance but may corrode over time in harsh environments
StrengthHigh strength, but generally lower than aluminumHigher strength and rigidity
Impact ResistanceBetter impact resistance due to flexible materialMore rigid, may dent or deform under impact
Thermal InsulationExcellent insulation properties, low thermal conductivityPoor thermal insulation, conducts heat
Customization and ProcessingCan be easily molded, welded, and fabricated due to thermoplastic propertiesMore rigid and harder to shape or modify without specialized tools
Environmental ImpactFully recyclable and more energy-efficient to recycleRecyclable, but recycling aluminum is energy-intensive
CostMore cost-effective, lower production costMore expensive due to the cost of aluminum and manufacturing process
Noise InsulationBetter soundproofing due to the material structureLess effective in noise reduction compared to polypropylene
FlexibilityMore flexible and adaptable to complex shapesRigid and less adaptable to complex shapes
DurabilityDurable, but less rigid compared to aluminumExtremely durable and resistant to physical stress

Applications

Due to their high strength and light weight, these panels are used to manufacture furniture such as tabletops, cabinet doors and shelving, providing an efficient and durable alternative to solid wood or metal.